Welcome to our website!
Contact Us: +86-15981997511 elsie@lijiacoating.com
The LBP100 plasma spraying equipment is a new type of plasma spraying system. It uses a mass flow controller and a new - generation fiber - controlled inverter power supply as its core configuration. It is also one of the most popular plasma spraying equipment in the world currently. Plasma spraying is a technology for material surface strengthening and surface modification, which can endow the substrate surface with properties such as wear resistance, corrosion resistance, high - temperature oxidation resistance, electrical insulation, heat insulation, radiation protection, anti - friction, and sealing. The basic principle of the plasma spraying technology is to use a direct - current - driven plasma arc as the heat source to heat materials such as ceramics, alloys, and metals to a molten or semi - molten state, and then spray them at high speed onto the pre - treated surface of the workpiece to form a firmly adhered surface layer.
1. The truss is made of steel beams, rack and pinion transmission, running smoothly, accurate and reliable, the production line is equipped with an operating cabinet (with a display screen), which can input and display the basic technical parameters and select the running program;
2. The manipulator grabs the workpiece without damage, the manipulator, pneumatic gripper, and the exchange forehearth transport the workpiece are accurate and reliable, when the stand-alone machine fails, the stand-alone machine can have a fault alarm, and the automatic line system is in the state of standby, and the stand-alone machine is troubleshooting and resuming the action after the alarm is lifted;
During the production period, the truss mechanical arm is put into the fork to be sprayed outside the spraying room, the fork enters the spraying room along the direction, and automatically goes to the outside of the spraying room after spraying, and is taken away by hand to complete the spraying, the process is uninterrupted continuous spraying processing, the device comprises a driving device, a tensioning device, a traction chain, a traction straight rail, a traction horizontal bending rail, a traction horizontal bending rail, a transmission straight rail, a bracket, a stacking straight rail, a counterweight, a horizontal bearing bending rail, a four-wheeled trolley with a push head, accumulation trolley group, connecting rod, rotating device, rotating tooling, clamping device, stopper, stop gas circuit unit, stopper, trumpeter, signaling rod, maintenance turnout, automatic lubrication device, assembly line operation detection device, system control cabinet and other components.
According to the acoustic principle, the spraying noise generated by the spraying is controlled in the room to prevent the staff outside the room from being polluted by noise, and the soundproof room is composed of four corner steel columns, wall panels, roofs, observation windows, air inlets, air outlets, suction boxes, work doors, etc., which not only ensure the sound insulation and overall rigidity of the room, but also pay special attention to the beauty of the appearance and thoughtful details.
Scotch fork spraying before the first sandblasting roughening, roughening after the surface of sand particles floating dust, after the integrated cleaning and spraying system, the surface is cleaned, into the state to be sprayed, after sandblasting the fork can effectively improve the binding force of the coating, sandblasting system is installed on the assembly line, improve the overall spraying efficiency.
This equipment is composed of sandblasting chamber body, workpiece motion system, spray gun system, spray gun motion system, abrasive recovery system, abrasive sorting system, abrasive storage system, dust removal system, cleaning system, electrical control system, wearing parts, air compression system (provided by the user), etc.
This equipment is composed of dust collector body, filter cartridge, pulse valve, injection system, centrifugal fan, ash storage barrel, electronic control, etc. In order to capture and purify the free dust during the operation of the spraying room, and the spraying heat is quickly dissipated, the spraying room has set up a ventilation and dust removal system.
The system is a set of turnkey projects, involving more equipment, through the centralized control system, can help customers easily control the various facilities of the spraying system, the system is the core of the whole system, the operation of the auxiliary system, safety interlocking, alarm information are centralized by the system, the system includes control, monitoring, alarm, collection, recording, all kinds of data complete.
It helps users to achieve efficient spraying operations, ensure the quality of coatings, and also improve the efficiency of use, and the safety of operators is also guaranteed.
The use of industrial robots can improve the efficiency of coating processing and save coatings. Compared to traditional single- or two-axis robots, six-axis robots can be programmed to have higher spraying efficiency, which can reduce the dispersion of the coating and greatly save consumables. The work of the robotic arm is controlled by a computer. The spraying part can be programmed in advance to achieve fine control, improve spraying efficiency, reduce overspraying, and avoid waste.
The spraying industrial robot improves the spraying quality of fork spraying. Through the manipulator, various angles of spraying coverage can be realized, the adjustment of the spraying distance, different forks, different materials, different coating thickness, can be adjusted by the manipulator spraying distance, spraying stay time, spraying angle, in order to achieve high-quality coating of coating.
All kinds of cables, communication cables, air compressor pipes, cooling air pipes, trunking, conduits, pipe fittings, auxiliary hardware and other materials in the system. All adopt national standard quality to ensure the quality of electrical connections.
Roll into a cylinder with steel plate, supplemented by the color anti-corrosion specified by the user, the flow rate in the pipe is generally calculated according to 12~18m/s, the length of the pipe, the elbow is adapted to local conditions, according to the layout of the on-site equipment, in accordance with the requirements of the Ministry of Environment and Ecology, the exhaust pipe of the industrial plant shall not be less than 15 meters in height, the air duct starts from the spraying room, first connects the spraying room and the dust collector, and then uses a soft connection to connect the dust collector and the fan, and then extends to a height of 15 meters after installing the silencer from the fan outlet.
