Durable Thermal Spray Rotary Table For Powder Coating

Vertical single-station turntable

Zhengzhou Lijia ZT series vertical turntable is a professional equipment tailored for thermal spraying ring parts, and its core purpose is to clamp the parts in a vertical way and rotate them at a uniform speed in the thermal spraying process, so it is named "vertical turntable". This series of products according to the difference in the bearing weight of the workpiece to be clamped to implement customized production, the vertical turntable in the mechanical structure layout of scientific and reasonable, on the one hand, can effectively block the dust to the key parts of the transmission invasion, on the other hand, with the selection of high-quality materials and precision parts for assembly, effectively ensure that the equipment has a long service life, details can refer to the figure.

Turntable (photo for reference)

The operation of this machine uses a touch-screen human-machine interface, and the user can flexibly set the speed according to the actual needs, so as to match the spraying operation of various workpieces. Its vertical turntable has the function of building a safety interlock mechanism with the manipulator and spraying key devices, which comprehensively guarantees the stability of the workpiece in the processing process, and at the same time builds a strong safety line for the operator to effectively avoid potential risks.

1.Machining

• Shaft - type Parts: It is suitable for shaft - type parts such as motor shafts and drive shafts, facilitating the turning, grinding, and milling of their outer circles.

• Disk - type Parts: For disk - shaped components like gears and flanges, precise operations of turning, drilling, and boring are carried out on their end faces, outer circumferences, and inner holes.

2.Electronics Manufacturing

• Component Production: It serves the processes of wire - winding, soldering, and encapsulation of electronic components.

• Circuit Board Manufacturing: It provides assistance for the drilling, milling, and etching of circuit boards, achieving precise angle calibration and positioning control.

  
  

3.Automotive Parts Production

• Engine Components: For engine blocks, cylinder heads, crankshafts, etc., machining operations such as milling, boring, and drilling are carried out in an orderly manner.

• Automotive Wheels: It is used for the turning, drilling, and grinding processes of wheels, ensuring the quality of the finished products.

4.Medical Device Manufacturing

• Medical Device Components: It delicately processes fine components such as surgical instruments and dental instruments.

• Device Assembly: It helps in the assembly process of medical devices, improving operational efficiency and quality.

Product Operate Guide 

1. Selection fixture: select the appropriate fixture according to the shape, size and processing requirements of the workpiece to ensure that it can be clamped firmly and does not damage the workpiece.

2. Clamping: Install the selected fixture on the turntable, operate according to the manual, tighten the clamping bolt after placing the workpiece, and shake it to check the firmness.

3. Process parameters: According to the workpiece material, processing technology (turning, milling, etc.) and accuracy requirements, set parameters such as turntable rotation speed, feed speed, processing depth and other parameters on the control panel, and refer to the process manual and manual to ensure that it is reasonable.

4. Positioning parameters: If you need accurate positioning, use the turntable's built-in positioning system (encoder, etc.) to set positioning parameters such as rotation angle and pause position

5. Start: Complete the clamping and parameter setting, press the start button after checking that it is correct, the turntable will rotate with the workpiece, and the processing equipment will be processed according to the preset parameters, and the operator will pay close attention.

6. Monitoring: real-time monitoring of the running status of the turntable (speed, vibration, workpiece temperature, etc.) during processing, and stop the machine immediately if there is an abnormality; Observe the processing quality, adjust the parameters or check the equipment in time if it does not meet the requirements.

Q: What are the size specifications of this Zhengzhou Lijia vertical single - station turntable?

A: Our turntables are available in a variety of standard sizes. Additionally, the specific dimensions can be customized according to your actual needs to ensure a proper fit with your production line layout.

Q: What is its maximum load - bearing capacity?

A: Through special design and material reinforcement, the upper limit of the load - bearing capacity can be further increased. Please inform us of your load - bearing requirements in advance when placing a customization order.

Q: What quality standards do you follow? Are they the industry common standards?

A: We follow our enterprise internal quality standards which are higher than the industry common standards. From the procurement of raw materials to the delivery of finished products, our products go through multiple rigorous quality inspection procedures, such as [elaborate on the quality inspection links, e.g. non-destructive testing, precision measurement, etc.]. We only aim to provide you with the highest quality products and our quality control far exceeds the industry average level.

Q:Do the load, speed, and positioning accuracy parameters match my machining needs?

A:We will determine the load capacity and speed of the turntable based on your specific needs, and do our best to meet your requirements.