Reversible Vertical Thermal Spraying Turntable For Spray Coating

I. Precision Core, Presenting Ultimate Accuracy

The speed regulation is exquisitely precise. Equipped with high - performance servo motors and intelligent speed - regulating modules, operators can achieve stepless speed regulation within a wide range of speeds through a simple and intuitive touch - screen interface. Whether it is the fine grinding and drilling at low speeds or the milling and cutting at high speeds, the turntable can operate smoothly with almost zero speed fluctuation. This effectively avoids surface defects on workpieces caused by sudden speed changes, resulting in a mirror - smooth machined surface.

II. Stable Structure, Supporting High - efficiency Production

1. The main structure is made of high - strength aluminum alloy, which is processed by a special technology. It not only has a lightweight texture to reduce the operating load of the equipment but also possesses rigidity. When facing high - load processing tasks, such as the processing of heavy - duty machinery parts, it can remain rock - steady, effectively resist cutting forces and impact forces, and prevent structural deformation, providing a solid guarantee for long - term and high - intensity production operations.

2. The carefully designed single - station layout may seem simple but is full of subtleties. The working area is spacious and highly adaptable. Various fixtures and toolings can be flexibly matched according to different workpiece sizes and shapes. Whether it is a rotating body workpiece or an irregularly shaped workpiece, rapid and stable clamping can be achieved, reducing the workpiece replacement time and significantly improving production efficiency.

III. Intelligent Interaction, Offering Convenient Operation

The human - centered operation panel integrates cutting - edge technology and practical aesthetics. Operators can easily get started without complex training. Through the touch - screen, not only can key parameters such as the turntable rotation speed, feed speed, and positioning angle be precisely set, but also the operating status of the equipment can be monitored in real - time. Fault alarm information is clear at a glance, putting operation and maintenance firmly under control.

IV. Diverse Compatibility, Expanding Application Boundaries

The mechanical interface is designed in accordance with international standards. Whether it is used in conjunction with common lathes, milling machines, drill presses, or as an auxiliary device for a professional machining center, it can achieve a perfect fit, expanding the functional boundaries of the equipment and meeting diverse processing requirements. It performs outstandingly in processes such as metal cutting and precision grinding, injecting new vitality into traditional machining.

V. Professional Customization, Conquering Special Challenges

1. Aware of the unique technological demands in different industries, Zhengzhou Lijia has formed a professional customization team composed of experts from multiple fields such as machinery, electrical engineering, and materials. For special processes such as high - temperature alloy processing and ultra - precision optical element manufacturing, in - depth research and analysis are carried out to tailor - make exclusive turntable solutions. From structural optimization, material selection to control system customization, all special needs are comprehensively met.

2. The customization process is rigorous and efficient. Close communication with customers is maintained to accurately grasp their needs, and then a plan is quickly formulated. The product is meticulously crafted under strict quality control. The delivery cycle is reasonably arranged according to the complexity of customization, ensuring that customers can obtain high - quality turntables that meet their needs on time, helping them overcome production challenges and seize market opportunities.

VI. Worry - free After - sales Service, Providing Whole - hearted Companionship

Regularly follow up with customers, collect feedback on equipment usage, and provide customers with value - added services such as free operation training, maintenance suggestions, and process optimization plans. Work hand in hand with customers to continuously improve the equipment's usage efficiency and help enterprises stand out in the fierce market competition.

1. Machinery Processing Industry

• Precision Parts Manufacturing: It is applied to the production of precision parts in fields like aerospace, automotive, and medical sectors, such as engine blades, car wheels, and orthopedic implants. Thanks to its high - precision positioning and stable motion performance, it can meet the stringent processing accuracy requirements, ensuring the stable and consistent quality of products.

• Metal Cutting: As an auxiliary device for machine tools including lathes, milling machines, and drill presses, it can quickly clamp workpieces and enable multi - angle machining. This boosts efficiency and precision, reduces errors caused by manual intervention, and is widely used in the cutting of metals like steel, aluminum, and copper.

2. Welding Field

• Welding of Various Rotating Components: It can be used to weld rotating components such as motor shafts, flanges, and pressure vessels, which are shaft - type, disc - type, and cylindrical. Through precise rotation and positioning, it places the weld seam in the optimal position, ensuring welding quality, uniform weld seams, and increasing efficiency.

• Robot Welding Collaboration: Acting as an external axis of the welding robot, it collaborates with the robot to achieve automated welding of complex weld seams. For instance, in the welding of automobile bodies and steel structures, it automatically adjusts the position and posture of the workpiece according to the preset program and trajectory, enhancing the degree of automation and production efficiency.

3. Electronics and Electrical Equipment Manufacturing Industry

• Circuit Board Manufacturing: In the production of circuit boards, it is utilized in processes such as printing, welding, and inspection.

• Motor Manufacturing: It is employed for the processing, assembly, and inspection of motor rotors. By accurately positioning and rotating, it ensures the dynamic balance and assembly precision of the rotors, improving the performance and reliability of the motors.

  
  

Product Operate Guide     

1. After completing the workpiece clamping, parameter setting and comprehensive inspection of the equipment, the operator presses the start button of the control panel, starts the turntable and associated processing equipment, and starts processing. At the beginning of processing, pay close attention to the operation status of the equipment, observe whether there is abnormal vibration, noise, and the coordination of the actions of each station.

2. During the whole process of processing, the operator continuously monitors the operation of the turntable, including the stability of the speed, whether there is any abnormal sound, the quality of the workpiece processing (such as surface roughness, dimensional accuracy, and regular sampling with measuring tools).

Q: Is the equipment debugging difficult?

A: The debugging process is not complicated. After you complete the equipment installation according to the installation guide we provided, you only need to operate step by step in accordance with the debugging process. Firstly, conduct a pre-power-on inspection to carefully check whether the electrical connections are correct and whether the mechanical components are installed in place. Then, carry out a power-on test to observe the status of the indicator lights on the control panel and troubleshoot possible circuit problems. Finally, start the no-load operation debugging and focus on the rotation stability of the turntable, the speed adjustment function and the operating status of each part.

Q: Our company is engaged in special industries and has some unique processing technology requirements. Can this turntable be customized?

A: Absolutely no problem. We have a professional and creative R & D and customization team. The team members cover experts in multiple fields such as mechanical design, electrical control, and process optimization. Whether it is for the processing technology requirements of special materials (such as high-temperature alloys, high-strength ceramics, etc.), or to meet the extremely high requirements for precision, reliability, and stability in specific industries (such as aerospace, high-end medical devices, etc.), we can conduct in-depth research and elaborate design based on your detailed customization requirements to create an exclusive vertical single-station positioning turntable solution for you, helping you overcome production problems and enhance your enterprise competitiveness.

Q: What are the advantages compared with the industry general standards?

A: Our quality standards have significant advantages in aspects such as precision control, stability guarantee, and durability improvement, and can provide you with higher-quality and more reliable products.