High Temperature Plasma Spray For Ceramic Coating Equipment

SG100S plasma spray gun

• The main gas is argon, and the auxiliary gas is hydrogen or nitrogen.

• The spray gun provides the following accessories: nozzles, powder feeding tubes and powder feeding racks, water cables, electrode heads, insulators, sealing rings, special tools, etc. This type of spray gun is used for production thermal spray operations and can work continuously for long periods of time.

LBP100 plasma spraying main control cabinet

• The thermal spraying process is programmed and controlled on the 12.1-inch touch color display;

• Control up to five kinds of plasma spray guns, SG100S, F4, F4, 9M, 2086, 2700, and supporting various spraying processes;

• Control 2-way powder feeding, and upgrade up to 8-channel powder feeding mode;

• Flammable and explosive gas detection leakage probe;

• Safety interlocking of the whole thermal spraying process;

• 5000 spraying formulas can be stored;

• Data monitoring: real-time monitoring of all spraying parameters, such as argon, nitrogen, hydrogen and other gas flow, pressure, current, power, voltage, cooling water flow, cooling water temperature, carrier gas flow, plasma power, water pressure, etc.;

• The spray gun can be controlled to maintain a low-power ignition state to avoid frequent ignition of the equipment;

• Anti-freezing mode, in the severe cold areas of the north, turn on the anti-freezing mode in winter

• Spray gun accessories use replacement cycle reminder function

• Information center: uninterrupted display of system status and alarm information;

• Operator level password protection: In order to ensure safe operation, the system provides 3 operator levels according to the operator level to assign operation authority;

  
  

HP-80 plasma power supply

• Plasma spraying main power supply is a new type of constant current mode power supply, using 80KW inverter power supply for control, communication using optical fiber and PLC communication, greatly improve the stability of the power supply, control the power supply voltage fluctuation plus or minus 1V, current plus or minus 1A, is the current excellent plasma power supply.

• Touch screen display, full digital diagnosis and operation;

• It can realize the corresponding protection of ignition, and can realize the reasonable and fast arc extinguishing function on the basis of meeting the power supply work;

• It has a complete data acquisition system, which monitors the power supply voltage, current, cooling temperature, pressure, power, etc. in real time, and feeds back and analyzes the data in a timely manner, so as to play a role in timely gun protection.

C-1000 Powder feeder（2 Piece/set）

• The powder feeder is a high-precision powder feeding mechanism with planetary turntable output, and the powder output is uniform.

• Using small flow of nitrogen or argon as the powder feeding gas, the powder reaches the powder outlet with the rotation of the bottom powder feeding tray, and enters the spray gun together with the powder feeding gas, which saves more gas than the traditional medium and high pressure powder feeder.

• Wide range of powder particle sizes.

• Adopt the latest inclined structure in the world, which is convenient for cleaning the powder, and it only takes 3 seconds to turn over the barrel body and pour out the powder.

LBP100T Plasma integrated adapter box

• The water and electricity of the plasma equipment are mixed and sent to the spray gun, and the high-frequency pulse voltage required when the spray gun starts the arc is provided at the same time, and the return water temperature and cooling water pressure of the spray gun are detected, which is lightweight and flexible, and easy to drag. The arc starting performance is good, and the instantaneous current impact of the nozzle is reduced when the nozzle is arcing

DX-15AD chiller

• Equipped with a globally leading fully-sealed scroll compressor, this system integrates the motor and compression chamber, eliminating any risk of shaft seal leakage.

• Its flexible compressor design ensures exceptionally quiet operation.

• The all-in-one design allows users to simply connect the power supply and water pipes to start using the system immediately.

• Featuring imported high-efficiency heat exchange copper tubes in the heat exchanger, it offers superior heat transfer performance.

• With a digital temperature controller, the system boasts a high level of automation.

• It automatically monitors either the outlet or return water temperature, adjusting the compressor's operation through the controller to optimize cooling capacity, enhancing energy efficiency and effectiveness.

• The unit includes various fault indicator displays, making it easy for users to quickly diagnose any issues.

• Designed for a maintenance-free operation lifespan of 80,000 hours.

• Minimal maintenance requirements ensure extremely low upkeep costs.

• Aerospace

It is used for engine components such as blades, turbine discs, and combustion chambers, where thermal barrier, wear - resistant, and anti - oxidation coatings can be prepared. It can also be used for the preparation of surface protection and functional coatings on spacecraft structural components.

• Automotive

Wear - resistant coatings can be sprayed on components such as engine blocks, pistons, and valves. It can also be used for the surface treatment of components in the braking system and exhaust system.

• Energy

It is used for the surface protection and performance improvement of equipment components in thermal power generation, nuclear power generation, and new energy fields such as solar energy and fuel cells.

• Electronics

It can be used for heat dissipation and anti - corrosion of electronic components, as well as the preparation of conductive and optical thin - film coatings in display technology.

• Biomedical

It is used for the surface treatment of medical devices such as artificial joints, dental implants, and pacemakers, and can also be used as a drug delivery carrier.

• Machinery Manufacturing

Coatings with properties such as wear - resistance, high - temperature resistance, and demoulding can be prepared on the surfaces of components such as cutting tools and molds.

• Petrochemical

It is used for the inner - surface protection of equipment such as pipelines, reactors, valves, and pump bodies.

• Textile Machinery

Coatings with properties such as wear - resistance, friction - reduction, and anti - sticking can be sprayed on the surfaces of components such as rollers, yarn guides, hot rollers, and drying cylinders.

• Iron and Steel Metallurgy

It is applied to the surface protection and performance improvement of components such as continuous casting molds and rolls.

Product Operate Guide    

1. Ignition control. After pressing to start, the system will automatically adjust the current and voltage, main gas and secondary gas according to the pre-set process parameters. Run steadily to the user's desired parameters.

2. Shutdown control. Press Stop, and the system will shut down automatically

3. System purification. Press the purification, open the main gas solenoid valve, and purify the spray gun.

4. High-frequency test. Press the high frequency, start the high frequency generator, check whether there is a high frequency spark in the spray gun, if not, solve it in time.

5. Arc current regulation. to achieve currents for different processes.

6. Running and standby control, press to start, and the system will automatically adjust to the preset standby parameters.

Press down to standby operation, the opposite is true.

Q: What spraying materials are compatible with your plasma spraying equipment?

A: Our plasma spraying equipment can be adapted to a variety of common spraying materials, such as ceramic powders (including alumina, zirconia, etc.), metal powders (such as nickel-based, cobalt-based alloy powders). In addition, we also provide customized services.

Q: How difficult is the operation of the equipment? Do you need long-term operation training for professional technicians?

A: This device adopts an intuitive and concise human-computer interaction interface, and the operation process is clear and straightforward. For the first time, we will provide detailed operation manuals, video tutorials, and arrange professional engineers to conduct online or offline training and guidance. In case of follow-up problems, our after-sales team will also respond at any time to provide technical support.

Q: Is the maintenance of the equipment complicated? Is it expensive to maintain?

A: The maintenance of the equipment is relatively simple and easy. The overall maintenance cost is low, and we also provide you with a maintenance plan to help you easily manage your equipment maintenance and extend the life of your equipment.

Q: What international quality standards does your equipment comply with? Are there any certifications?

A: Our plasma spraying equipment is manufactured in strict accordance with ISO 9001 quality management system standards to ensure reliable quality control at every step. At the same time, the products have obtained CE certification and other internationally recognized certificates, in line with the access requirements of mainstream international markets such as the European Union, you can purchase with confidence, and the product quality and safety are firmly guaranteed.