Vertical Multi-station Displacement Turntable

Vertical multi-station displacement turntable

1. Exquisite structure and diversified layout

• The unique vertical structure not only saves valuable workshop floor space, but also enables the equipment to be efficiently utilized in the vertical direction, adapting to the compact layout needs of modern factories. Its multi-station design is exquisite, with multiple working areas scattered, which can flexibly arrange the process according to the complex process flow, so that the workpiece can flow smoothly between the stations, avoid the waste of time caused by the frequent loading and unloading of traditional single-station equipment, and greatly improve the overall rhythm of the production line.

• The main body of the turntable is made of high-strength aluminum alloy, which is treated by special technology, which not only has a light body to reduce the operating load of the equipment, but also has super rigidity, effectively resists the cutting force and impact force in the processing process, ensures that the structure is stable and not deformed under long-term high-speed operation, and lays a solid foundation for high-precision machining.

2. Precise control, ultimate precision

• With high-performance servo motor and intelligent speed control module, the operator can achieve stepless speed regulation of the turntable speed and the feed speed of each station through the simple and intuitive touch screen interface, and accurately control the processing rhythm. During the operation, the acceleration and deceleration of the turntable is smooth and smooth, and the speed fluctuation is close to zero, so as to eliminate defects such as vibration marks and scratches on the surface of the workpiece caused by sudden changes in speed, and ensure that every process is perfect.

3. Super compatibility and seamless connection

• Knowing the needs of modern manufacturing automation integration, Zhengzhou Lijia vertical multi-station displacement turntable is equipped with a full range of standardized interfaces, covering mechanical, electrical, communication and other dimensions, which can be closely connected with CNC machine tools, industrial robots, automated testing equipment, laser processing units and other cutting-edge manufacturing equipment, easily integrated into complex and efficient automated production lines, becoming an indispensable key hub, and realizing seamless collaborative operation of the whole process from raw materials to finished products.

4. professional customization, personality empowerment

• We have a R&D and customization team composed of senior mechanical engineers and electrical experts, who have an in-depth understanding of the unique demands of different industries and different processes, whether it is special material processing to cope with extreme working conditions such as high temperature, high pressure, strong corrosion, etc., we can tailor exclusive turntable solutions according to the detailed needs of customers.

• From customized scheme design, raw material selection to processing and manufacturing, and quality inspection, every link strictly follows the rigorous process to ensure that the customized products not only meet the special process requirements, but also inherit the consistent high-quality genes of the Lijia brand, overcome production problems for customers, and open up new market space.

  
  

5. Intimate after-sales, worry-free throughout the process

• Regularly visit customers, collect feedback on equipment use, provide customers with a full range of value-added services such as operation training, maintenance suggestions, process optimization solutions, etc., accompany customers all the way to growth, and help enterprises continue to improve production efficiency.

• With its excellent performance, diversified adaptability and considerate service, Zhengzhou Lijia vertical multi-station displacement turntable has become the best choice for global manufacturing enterprises to enhance their core competitiveness, and work together to create a brilliant future of precision manufacturing.

I. Automotive Manufacturing

1.Engine Component Machining: Conduct multi - face drilling, boring, and milling on cylinder blocks and cylinder heads; precisely grind and polish crankshafts to ensure the performance and quality of the engine.

2.Component Welding and Assembly: Assist in the precise positioning for welding of seats and chassis; contribute to the assembly of hubs, steering knuckles, etc., to enhance the safety and comfort of the entire vehicle.

II. Aerospace

1.Aviation Engine Component Manufacturing: Achieve precise milling, grinding, etc. of blades; guarantee the machining accuracy of inner holes, tenons and grooves of casings to meet high - performance requirements.

2.Spacecraft Machining and Assembly: Facilitate the cutting and drilling of satellite structural components; ensure the precise docking of spacecraft cabins and components to ensure reliability.

Ⅲ. Medical Devices

1.Component Machining: Finely grind and polish surgical instruments; precisely machine components of implantable medical devices to ensure the effectiveness of use.

2.Assembly and Testing: Assist in the assembly of complex medical devices, such as the assembly of endoscope lenses; facilitate all - round testing to ensure the safety and effectiveness of medical devices.

Product Operate Guide     

1. Fixture selection: according to the shape, size, material and processing technology requirements of the workpiece, carefully select the appropriate fixture. For example, for rotary workpieces, three-jaw chuck, four-jaw chuck, etc. can be selected; For irregularly shaped workpieces, it is advisable to use special combination fixtures or customized fixtures to ensure that the fixtures can clamp the workpiece firmly and will not cause scratches, indentations and other damage to the surface of the workpiece.

2. Clamping operation: install the selected fixture on the corresponding station of the turntable, and operate it in strict accordance with the instruction manual of the fixture. When placing the workpiece, it is necessary to ensure that the positioning datum of the workpiece is closely attached to the positioning surface of the fixture, and then the workpiece is firmly fixed by tightening the clamping bolt on the clamp or starting the hydraulic and pneumatic clamping device. After the clamping is completed, gently shake the workpiece to check its tightness to ensure that the workpiece will not be displaced or loosened during the machining process.

Q: Which international certification standards does the product meet for export?

A: Our product has obtained certifications such as CE and ISO 9001. In all aspects including design, production, and testing, it strictly complies with internationally recognized quality and safety standards, ensuring the universality and compliance of the product in the global market, so you don't need to worry.

Q: If we need customization for special processes or industry requirements, is it possible?

A: It is absolutely possible. We have an experienced R & D and customization team. Whether it is for special processing technologies, such as the special turntable functions required for high-temperature alloy processing and ultra-precision optical component manufacturing, or the strict requirements of specific industries, like the high standards for materials, precision, and reliability in the aerospace field, we can carry out personalized customization according to your detailed requirements to create an exclusive vertical multi-station positioning turntable for you.

Q: Does the export product include on-site installation services? If not, what installation support measures are available?

A: The standard product price generally does not include the cost of on-site installation services. However, we will provide you with extremely detailed English installation manuals and video tutorials. From the basic fixation to component connection, each step is illustrated with clear diagrams and text descriptions. Meanwhile, our professional technical team can also provide real-time remote guidance via telephone, email, or online meeting software to ensure that your technicians can complete the installation smoothly. If there are special requirements, we can also negotiate to arrange for engineers to provide on-site services, with additional charges.