Vertical Multi-station Turntable Fixed Workpiece For Spraying Coating

Zhengzhou Lijia's carefully developed ZT series vertical multi-station turntable stands out. Thanks to its unique mechanical structure, this innovative machine is designed to flexibly and precisely transfer multiple workpieces at the same time. When spraying operations, each station works closely together, so that the spray gun can carry out uniform and meticulous spraying operations on different workpieces in an orderly and sequential manner, which greatly shortens the overall operation time and accelerates the production process unprecedentedly. Moreover, it fully takes into account the use experience and safety needs of operators, from the protective shell of the equipment to the automatic operation process, every detail highlights the safety concept, which not only avoids the potential risk brought by workers directly contact the spraying area, but also allows workers to easily get started with the simple and easy-to-understand control mode, bringing efficient, safe and convenient new solutions for the spraying production of the enterprise.

Turntable

Zhengzhou Lijia ZT series vertical multi-station turntable is very distinctive in terms of control system, it innovatively adopts touchscreen man-machine interface. With just a tap of the screen, the operator can see the functions at a glance and the operation instructions can be issued quickly. What's more, the interface supports a custom speed function, which allows the operator to set the speed of the turntable precisely according to the actual needs of different shapes, materials and sizes of workpieces. Whether it's a small and delicate part with a complex surface, or a large workpiece with a large volume and a wide coating area, it fits perfectly to ensure that every spray is uniform and efficient.

Not only that, but from the perspective of the overall production safety layout, the vertical rotary tables of the ZT series show a very high level of safety. It can be seamlessly connected with manipulators, spraying core equipment, etc., to build a strict and reliable safety interlocking system. When the turntable is started and running, once the manipulator connected to it has abnormal action or the spraying core equipment has a hidden danger of failure, the safety interlocking mechanism will respond immediately, instantly suspend the entire work process, and eliminate any possible collision, misspraying and other dangerous situations. This system ensures the stability of the workpiece in the processing process in an all-round way, avoids workpiece damage caused by accidents, and also builds an impregnable line of defense for the personal safety of operators, so that they can devote themselves to production operations without worries.

Features & Benefits: (Customized service: X below is the parameter you need)

1. The turntable is mainly composed of the body, 2 external shafts, reducer and turntable, which is professionally designed for thermal spraying, dustproof and heat-resistant, durable, and < noise of 80dB (A).

2. The spindle adopts servo drive motor, which is used to drive the spindle to rotate, which is divided into two parts: rotation and revolution, the spindle of the turntable can be switched at any angle of 0-360 degrees, and the turntable is equipped with X stations, which can be loaded with X workpieces at the same time.

3. The design of the turntable is stable and reliable, and the high-quality thick-walled steel is used as the frame structure, which can ensure long-term stability, reliability and accurate work, so as to ensure the repeatability of the process. Turntable table diameter 1200 mm, material: steel plate.

4. Touch screen man-machine interface is adopted, and the speed can be set.

5. The turntable is controlled by PLC, and the rotation speed is as follows: revolution X revolution/min, rotation X revolution/min.

6. When rotating horizontally, the load of a single station is rated X kg.

I. Thermal Spraying Industry

Processing of shaft - type, roller - type, and ball - valve parts, ensuring uniform adhesion of thermal spray coatings to improve the service life and performance of parts.

II. Machining Field

Multi - surface processing of complex parts and processing of high - precision parts, reducing clamping errors and improving machining accuracy and efficiency.

III. Automotive Manufacturing Industry

Processing of engine components and assembly of automotive parts, improving the efficiency and quality of processing and assembly.

IV. Medical Device Manufacturing Field

Processing and assembly of precision medical device components, ensuring dimensional accuracy and surface quality, and improving safety and effectiveness.

V. Other Fields

Providing precise rotation operations for sample testing and research in scientific research experiments; improving machining efficiency and quality and shortening the manufacturing cycle in mold manufacturing.

Product Operate Guide     

1. Part Clamping

（1）Select suitable fixtures based on the part's shape, size, and processing requirements. Common fixtures include chucks, vices, and special tooling fixtures. Ensure that the fixtures are firmly installed on the turntable surface and their positioning accuracy meets the requirements.

（2）Clamp the part to be processed correctly onto the fixture. During clamping, ensure accurate positioning and an appropriate clamping force to prevent the part from displacing or deforming during rotation. For large or heavy parts, it is advisable to use lifting equipment for assistance.

2. Parameter Setting

（1）Turn on the power of the turntable control system and access the operation interface, which is usually a touch - screen HMI, simple and intuitive.

（2）Set the turntable's rotational speed according to the processing requirements. Consider factors such as part material, size, processing method, and tool performance to ensure processing quality and efficiency. Some turntables can achieve complex speed changes through programming.

（3）If there is a need to link with other equipment (e.g., manipulators, spraying devices), set relevant linkage parameters in the control system, including startup sequence, signal transmission, and action coordination, to ensure coordinated operation.

3. Turntable Operation

（1）After completing part clamping and parameter setting, re - check the status of all components. Once confirmed correct, press the start button, and the turntable will operate according to the set parameters.

（2）During operation, the operator should closely monitor the turntable's status, including rotational speed stability and the presence of abnormal noises or vibrations. If any anomalies are detected, immediately press the emergency stop button and troubleshoot.

4. Multi - station Operation (if applicable)

（1）For multi - station turntables, after completing the processing of one station, rotate the turntable to the next station through the control system as required by the process. Ensure accurate positioning and smooth operation during station switching, avoiding impacts or deviations.

（2）After each station's processing, if part inspection or adjustment is needed, pause the turntable, perform the operations, and then continue with the next station's processing.

Q: What is the speed range of the rotary table?

A: It adopts advanced frequency conversion speed regulation technology, which can achieve stepless speed regulation according to different processing technology requirements, and accurately adapt to the speed requirements of various fine or rough machining processes such as milling, boring and tapping.

Q: Can the Lijia multi-station rotary table be compatible with our existing machining centers?

A: Our rotary table has fully considered universality in the design. The interface follows international standards and is compatible with most mainstream brands of machining centers on the market. At the same time, we have a professional technical team that can evaluate the adaptation details for you in advance according to the equipment model you provided to ensure seamless connection.

Q: How is the after-sales service guaranteed, especially for cross-border after-sales?

A: We have a professional international after-sales team. Through online remote diagnosis technology, we can troubleshoot equipment failures for you at the first time. If on-site maintenance is required, we will arrange technicians to rush to the site within the shortest time to minimize equipment downtime.

Q: Is the material used for the equipment durable and can it adapt to long-term and high-intensity work?

A: The main structure of the equipment is made of high-quality steel, which has high strength, wear resistance, corrosion resistance and other characteristics. The key components have been strengthened by special heat treatment to ensure reliable performance under long-term and high-intensity operation.