Suppliers Of High-efficiency HVAF Thermal Spray For Coating

LA2 supersonic flame spray gun

• As the core component of the supersonic flame spraying equipment, the HA-2000 supersonic flame spraying system is perfectly matched with the LA2 series propane-air supersonic flame spray guns. The LA2 series spray guns are meticulously crafted on the basis of absorbing the essence of the latest international supersonic spray gun designs and through innovative optimization, and can be regarded as the most stable and reliable universal air supersonic flame spray guns at present.

• In terms of fuel usage, this spray gun features high flexibility and safety. Under normal circumstances, only propane or propylene is used as fuel, which greatly reduces potential risks. If customers have higher technological requirements, they can also choose to add hydrogen for coordinated operation.

• The functions of the LA2 spray gun are highly diverse. Besides undertaking the spraying task, it can also be used as a sandblasting tool for the pre-treatment of workpiece surfaces, truly realizing multi-purpose use with one gun and greatly expanding the application scope of the equipment.

• The main structure of the LA2 spray gun is a connection form between the combustion chamber and the first-stage combustion nozzle. During the working process, part of the air participates in combustion support, providing sufficient oxidants for the combustion reaction to ensure an efficient and stable combustion process; the other part is used to cool the gun body, effectively taking away the heat generated by combustion and ensuring the long-term stable operation of the equipment, and the cooled air is directly discharged out of the gun.

Main Control Cabinet (HA-2000)

• Sturdy design, all imported pressure sensors from Europe and the United States, solenoid valves

• Touch screen operation, intelligent automatic operation

• The process parameters are clear at a glance on the touchscreen panel

• One-button operation can realize the automation and real-time monitoring of the spraying process, and a number of alarms can respond immediately to system failures.

C-1100 base 280mm supersonic flame spraying powder feeder

• The powder feeder is a high-precision powder feeding mechanism with turntable scraper output, and the powder output is uniform.

• Using small flow of nitrogen or argon as the powder feeding gas, the powder reaches the powder outlet with the rotation of the bottom powder feeding tray, and enters the spray gun together with the powder feeding gas, which saves more gas than the traditional medium and high pressure powder feeder.

• Wide range of powder particle sizes.

• Adopt the latest inclined structure in the world, which is convenient for cleaning the powder, and it only takes 3 seconds to turn over the barrel body and pour out the powder

Zimmer Z50P propane gas supply system

• Vaporizers are more efficient than water bath vaporizers and are compact for easy installation.

Aerospace: It is employed on crucial components such as turbine blades and combustion chambers of aircraft engines to safeguard against thermal damage and abrasion. Additionally, it is utilized on spacecraft structures to counteract radiation and atomic oxygen-induced deterioration.

Automotive: Applied to engine constituents like cylinder blocks, pistons, and valves to diminish frictional forces. It is also used on brake systems to augment heat tolerance and wear resistance, and on exhaust systems to preclude corrosion.

Energy and Power: In thermal power stations, it coats boiler pipes to withstand wear and corrosion. In nuclear power facilities, it shields vital components. In the renewable energy sector, it boosts the performance and longevity of wind turbine blades and solar panels.

Electronics: Facilitates heat dissipation from integrated circuit chips and defends electronic components from corrosive agents.

Biomedical: Coats artificial joints and dental implants to enhance biocompatibility and resistance to wear.

Machinery Processing: Augments the capabilities of cutting tools by furnishing wear-resistant coatings and prolongs the operational lifespan of molds.

Petrochemical: Guards pipelines, reactors, valves, and pumps in petrochemical plants against corrosion and scaling-up.

Product Operate Guide     

1.Operation - press this button after meeting the operating conditions, the button will be displayed in green, the system will start to run, and the air pressure, gas 1 pressure, gas 2 pressure, and carrier gas flow will slowly rise to the set value after successful ignition; When the button is pressed again, it turns light blue and displays the word "stop", at this time, the gas and carrier gas are stopped, and the air continues to output to cool the barrel, and the gun is automatically stopped when the temperature drops. If you want the air output to stop immediately, press the reset button to do so;

2.Ignition - During the ignition process, if the ignition is not successful, click the ignition button to ignite again;

3. Powder feeding - after the flame is stable, click the powder feeding button to start spraying;

4. Reset - there are two functions, the first function: refer to the operation explanation; The second function: the equipment is shut down after the alarm, if you want to run again, you need to press the reset button to clear the alarm signal after troubleshooting before the system can run again.

Q: If I want to spray some special material coatings, such as ceramic matrix composite coatings, will the equipment be up to the task?

A: Our equipment is highly versatile and adaptable, and is fully capable of spraying special materials such as ceramic matrix composite coatings. On the one hand, the equipment has a wide range of parameter adjustments, which can accurately match the process parameters according to the characteristics of different materials; On the other hand, we have a professional R&D team that can provide you with customized spraying solutions to ensure that the coating quality meets your expectations and meets your special needs in high-end manufacturing, aerospace and other fields.

Q: What are the payment conditions?

A: We commonly accept payment through Telegraphic Transfer (T/T). We can also explore other payment options as per your requirements. A specific percentage of the payment might be required as an advance prior to production, and the remaining amount should be settled prior to dispatch.

Q: Is the installation and commissioning of the equipment complicated? Do you provide on - site installation services?

A: The installation and commissioning of the equipment is not complicated. We have provided detailed installation manuals and video tutorials, and our professional technical support team is always ready to provide you with online guidance.