Customized Horizontal Thermal Spray Rotary Table For Spray Coating

ZC series horizontal turntable is a special equipment designed and manufactured for thermal spraying shafts, rollers and ball valve parts, shaped like a lathe, and its function is mainly to load and rotate the parts transversely during the spraying process, so it is called "horizontal turntable". This series of products are customized according to the different loads of the clamped workpiece, and the mechanical structure of the horizontal turntable is reasonably designed, which not only effectively blocks the impact of dust on the transmission part, but also ensures the durability of the equipment due to the use of high-quality materials and component assembly.

The control of the machine adopts a touchscreen HMI, which can define the speed to suit the spraying of different workpieces. The horizontal turntable can form a safety chain with the manipulator and spraying core equipment to ensure the personal safety of the workpiece and the operator.

The horizontal rotary table is designed for the coating of long shaft workpieces. When working horizontally, the workpiece is loaded and stuck on the trolley, and the workpiece is driven to rotate at a set average speed through the frequency conversion motor, and the rotation speed can be adjusted, and all surfaces of the workpiece are sprayed with the automatic walking spray gun.

The bed is composed of a gearbox, a chuck, a top tailstock, a bed, and a base, and the tailstock adopts the latest design of Lijia's eccentric wheel walking structure that can be easily moved.

The turntable comes with a battery-driven car, which can be controlled by remote control to walk on the left and right of the turntable, without manually pushing the turntable to walk, especially after the load workpiece, you can walk by pressing the button by wireless remote control, stop when you let go, with power display, remote control is wireless remote control, the charging interface is the same as the ordinary electric vehicle form, it can be fully charged by the charger, it can be used for 3-7 days at a time, it is very convenient.

I. Machining Field

Precision Parts Machining

During processes such as milling and drilling, it can accurately position and rotate workpieces. For example, in the manufacturing of aerospace parts, it ensures the accuracy and surface quality of complex - shaped parts, guaranteeing that they meet strict aerospace standards.

Mold Manufacturing

It can bear large - sized mold blanks and assist in machining the sides, inclined surfaces, etc. of molds, ensuring the dimensional accuracy and surface finish of the molds.

II. Measurement and Inspection Field

Coordinate Measuring

It changes the posture of workpieces, facilitating the measurement of complex - shaped workpieces by measuring instruments, thereby improving measurement efficiency and accuracy.

Optical Inspection

It rotates optical components steadily and cooperates with inspection equipment to conduct comprehensive inspections of optical components, ensuring their quality.

III. Automated Production Line Field

Assembly Production Line

As a workpiece conveying and positioning device, it improves the assembly efficiency and accuracy of small - sized products with multiple assembly surfaces, such as those in electronics manufacturing.

Industrial Robot Application

Cooperating with industrial robots, it enables complex processing or operation tasks. For example, in pipeline welding, it ensures welding quality and efficiency.

Product Operate Guide   

1. Install the workpiece

Accurately install the workpiece to be processed on the work fixture of the turntable. Use the clamping device on the fixture to firmly clamp the workpiece. Ensure that the installation position of the workpiece meets the processing requirements.

2. Set processing parameters

According to the requirements of the processing technology, set processing parameters on the control panel of the turntable or the control panel of the processing equipment connected to it (such as milling machines, drilling machines, etc.). These parameters may include the rotation speed of the turntable, the rotation angle range, the machining feed rate, etc.

3. Start processing

After confirming that the processing parameters are set correctly and the workpiece is firmly installed, start the processing equipment and the turntable to begin processing the workpiece. During the processing, closely observe the operation of the turntable and the processing state of the workpiece to ensure the processing quality. In case of abnormal situations, such as the processing accuracy exceeding the allowable range or the turntable suddenly stopping, immediately stop the processing and take corresponding measures to solve the problem.

Q: What guarantee measures do you have for overseas customers in terms of after-sales service?

A: We attach great importance to the after-sales experience of overseas customers. Firstly, the exported products are equipped with detailed English operation manuals and installation guides to facilitate your quick start. Secondly, for overseas customers, we have established a professional international after-sales team to provide timely online remote assistance to solve the technical problems you encounter during use. In case of complex failures that require on-site maintenance, we will coordinate with local cooperative maintenance engineers to go to the site for handling within the shortest time to ensure the shortest equipment downtime and guarantee your production progress.

Q: Is the control operation of the rotary table complicated?

A: The control of Zhengzhou Lijia horizontal rotary table adheres to the humanized design concept. The operation is simple and intuitive and easy to master. For first-time users, they can become proficient in operation through simple training.

Q: What processing equipment is this rotary table compatible with?

A: It has wide compatibility and can be used in conjunction with a variety of common processing equipment, such as CNC milling machines, machining centers, drilling machines, etc. The interface design of the rotary table follows international standards, facilitating quick connection with various mainstream brand equipment. Whether it is European, American or Japanese machine tools, as long as the interface specifications match, seamless connection can be achieved, providing convenience for the flexible combination of your production line.