Baghouse Industrial Dust Collector For Thermal Spray

• Pulse ventilation and dust removal system

In order to capture and purify the free dust during the operation of the spraying room, and the spraying heat is quickly dissipated, the spraying room has set up a ventilation and dust removal system

Pulse dust removal system.

 Pulse dust removal system

• Determination of ventilation volume

Based on the volume of the soundproof room, according to different uses, the air volume is calculated according to the number of air changes of 50~150 times/h, and the ventilation volume is the best after practical proof.

• Cloth method

It is recommended to use longitudinal airflow throughout the room, and the air inlet is set up on the roof and an arc-shaped uniform flow dispersion network is set to eliminate the air intake concentration and ventilation dead angle, so that the air flow can enter the room evenly.

• Suction bellows

It is designed as a wide-mouth type, and a bucket suction box is set below the spraying area to generate negative pressure to quickly adsorb the dust in the room, and then the circular air duct is used to transmit the air flow to the dust collector;

• Ventilation mufflers

In the air outlet of the soundproof room, a silencer with a length of more than 1 meter is used with a sound-absorbing structure to further reduce the noise of the air duct when the noise spreads along the air duct to the outside of the spraying room.

Ventilation mufflers

• Cartridge dust collector

The outer wall plate of the dust collector is smooth and beautiful, the filter cartridge is made of Donaldson-style wood pulp fiber combined with polyester fiber + nano flame retardant film, the filtration accuracy is 5μm, the dust removal efficiency of spraying powder is 99.9%, the shape is Ø350*660mm, the area of a single filter cartridge filter unit is 21m2, the recommended filtration rate is 0.4~0.8m/min, the ash cleaning form is electric pulse blowback, automatic control, the dust collector is equipped with an ash storage box with wheels, and the fixing method is buckle type, which is very convenient for loading and unloading, which is conducive to user recovery and ash cleaning.

 Dust collector filters

1.Mechanical Processing Industry: During the cutting, grinding, polishing and other processing procedures of mechanical parts, a large amount of metal dust will be generated. The thermal spray dust collector can effectively collect this dust, ensuring a clean workshop environment and protecting the health of workers. Meanwhile, it can avoid the abrasion and impact of dust on processing equipment, improving processing precision and the service life of the equipment.

2.Automobile Manufacturing Industry: In the automobile production process, procedures such as welding, painting, and component processing will generate a variety of dust and harmful gases. The thermal spray dust collector is capable of efficiently treating different types of pollutants, ensuring that the production environment complies with environmental protection requirements and enhancing the quality of automobile products.

3.Aerospace Field: This field has extremely high requirements for the processing precision and environment of components. The thermal spray dust collector can precisely control the dust concentration, providing a clean and stable production environment for the manufacturing of aerospace components and guaranteeing product quality and performance.

4.Metal Surface Treatment Industry: Processes such as thermal spraying, electroplating, and sandblasting will generate a large amount of metal dust and harmful gases. The thermal spray dust collector can effectively remove these pollutants, reducing environmental pollution.

5.Powder Metallurgy Industry: In the powder metallurgy production process, dust is likely to fly during the transportation, mixing, pressing and other links of powders. The thermal spray dust collector can collect dust in a timely manner, preventing the occurrence of safety accidents such as dust explosions and ensuring the safety and stability of the production process.

6.Electronic and Electrical Appliance Industry: The production of electronic components has strict requirements for environmental cleanliness. The thermal spray dust collector can remove the dust generated during the production process, preventing dust from contaminating and damaging electronic components and improving the yield rate and reliability of products.

Product Operate Guide     

1.Startup and Shutdown: Before starting the thermal spraying equipment, turn on the dust collector first and ensure that the system is operating normally before conducting the spraying operation. After the operation is completed, shut down the thermal spraying equipment first, and wait until the dust has basically dissipated before shutting down the dust collector to avoid dust residue accumulation.

2.Operation Monitoring: During the daily operation process, arrange a dedicated person to regularly check the parameters of various instruments of the dust collector, such as the fan current, air pressure, temperature, etc., as well as the pressure difference of the filter bags, and take corresponding measures in a timely manner once any abnormality is detected.

3.Regular Cleaning: Regularly clean the dust accumulated in the hopper to prevent excessive dust accumulation from affecting the dust removal efficiency or even causing blockages. The cleaning frequency depends on the amount of dust generated. Generally, it should be cleaned at least once a week.

Q: Does this product comply with the environmental regulations of our country (the target export country)?

A: The Zhengzhou Lijia thermal spray dust collector has obtained multiple international authoritative certifications. In terms of design, it strictly adheres to the commonly used environmental protection standards of various countries and can ensure compliance in your country and most international markets. Please feel free to purchase.

Q: Does the product packaging meet the requirements for export transportation?

A: Our product packaging adopts sturdy wooden boxes combined with internal cushioning materials. After professional design, it can effectively protect the equipment from damage during long-distance sea and land transportation. Meanwhile, clear shipping marks and warning signs will be marked on the packaging, which complies with international transportation specifications.

Q: Is the operating cost of the equipment high? Where is the main cost?

A: The operating cost of the equipment is relatively low. The main costs lie in the energy consumption of the fan and the replacement cost of the filter bags. However, through optimized design, we have reduced the energy consumption of the fan. At the same time, the filter bags are made of high-quality and long-life materials, reducing the cost increase caused by frequent replacement. Overall, it can save you a lot of operating costs.