The system is a turnkey project, involving a large number of equipment, through the centralized control system, can help customers easily control the various facilities of the spraying system.

It can realize online monitoring, switching of various equipment, motion control, and safety interlock control;
It helps users to achieve efficient spraying operations, ensure the quality of coatings, and also improve the efficiency of use, and the safety of operators is also guaranteed.

Functional technical parameters:

1.  power switch control cabinet
2. sets of built-in centralized control system
Control mode: PLC automatic control
Touch screen size: 10 inches

Spraying booth control console function:

Function: spraying room fan control, start, stop, operation monitoring, fault stop gun
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Functions of the integrated control console of the blasting room:

Function: Blasting room fan control, start, stop, operation monitoring, fault stop gun
Function: Sandblasting machine control, start, stop
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Application Scope & Operation Guide for Zhengzhou Lijia Centralized Control System

Application Scope

It is applicable to all scenarios where thermal spraying equipment is deployed, including but not limited to automotive manufacturing, machinery manufacturing, aerospace, shipbuilding, furniture production, and electronic equipment manufacturing—supporting centralized management and control of thermal spraying equipment in these fields.

Product Operation Guide

1. Initial System Setup

1. Connect the centralized control system host to the thermal spraying equipment. Ensure all connecting cables (data cables, power cables) are properly plugged in, and confirm stable power supply for both the host and equipment.

2. Install the supporting control software on the operation computer. After launching the software, follow the on-screen prompts to complete basic configurations (e.g., system language, network parameters, time zone).

3. Click the "Device Management" module on the software interface, select "Add Device", enter the thermal spraying equipment’s unique identifier (e.g., device code, IP address), and configure process-specific parameters (e.g., spraying pressure range, temperature thresholds) as required by the production task.

2. Equipment Monitoring & Operation

1. On the system’s main monitoring interface, view real-time status of connected thermal spraying equipment (e.g., "Running", "Standby", "Fault") and key operational data (e.g., spraying temperature, material flow rate, energy consumption).

2. Select the target equipment from the device list, use the remote control function to start/stop the equipment, and adjust operating parameters (e.g., modify spray gun speed, update coating delivery pressure) directly on the interface.

3. According to the pre-defined thermal spraying process, build task sequences in the "Task Scheduling" module—set the order of equipment operation and collaboration logic, and enable automatic execution to realize multi-equipment collaborative work.

3. Data Management & Analysis

1. The system automatically records all operational data of the thermal spraying equipment (e.g., operation duration, production output, fault logs). Users can query historical data by time period, device number, or task type, and export data in formats such as Excel or PDF.

2. Activate the "Data Analysis" function to generate visual charts (e.g., equipment efficiency trend charts, energy consumption statistical graphs) and comprehensive reports. These data results can assist managers in optimizing production processes and adjusting resource allocation.

4. System Maintenance & Security

1. Perform regular maintenance: Update the system software and hardware drivers (e.g., network card drivers, equipment communication drivers) according to the manufacturer’s prompts to ensure stable system operation.

2. Configure user security settings: Enter the "Permission Management" module to set multi-level user roles (e.g., administrator, operator, viewer), and assign corresponding operation permissions (e.g., parameter modification authority, data export authority) based on job responsibilities.

3. Handle equipment faults: When the system triggers an alarm (e.g., abnormal equipment temperature, communication failure), check the fault cause through the "Alarm Details" module. For simple faults, follow the system’s troubleshooting guidelines to resolve; for complex faults, initiate the "Remote Support" function to request technical assistance from the manufacturer.

Q: Can Zhengzhou Lijia centralized control system realize the simultaneous execution of different tasks of multiple devices?

Answer: Yes, the centralized control system can allow multiple devices to perform different tasks at the same time according to the preset programs and task arrangements, so as to achieve collaborative operation and improve production efficiency.

Q: Does the centralized control system have a real-time data backup function?

Answer: Yes, the centralized control system has a real-time data backup function to ensure that important information such as equipment operation data and operation records will not be lost, and can prevent data loss caused by unexpected circumstances.

Q: Is the software upgrade of the centralized control system free of charge?

A: Some important security updates and feature optimization patches for the centralized control system are usually provided free of charge. However, if it is a major version upgrade, a certain fee may be charged according to the specific situation, and we will inform customers of the relevant fees and upgrade content in advance.