The system is a turnkey project, involving a large number of equipment, through the centralized control system, can help customers easily control the various facilities of the spraying system.

It can realize online monitoring, switching of various equipment, motion control, and safety interlock control;
It helps users to achieve efficient spraying operations, ensure the quality of coatings, and also improve the efficiency of use, and the safety of operators is also guaranteed.

Functional technical parameters:

1.  power switch control cabinet
2. sets of built-in centralized control system
Control mode: PLC automatic control
Touch screen size: 10 inches

Spraying booth control console function:

Function: spraying room fan control, start, stop, operation monitoring, fault stop gun
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Functions of the integrated control console of the blasting room:

Function: Blasting room fan control, start, stop, operation monitoring, fault stop gun
Function: Sandblasting machine control, start, stop
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Application Scope & Operation Guide for Zhengzhou Lijia Centralized Control System

Application Scope

Product Operation Guide

1. Initial System Configuration

1. Connect the centralized control system host to the target thermal spraying equipment. Verify that all data cables, power cables, and signal lines are securely connected without looseness, and confirm that the host and equipment are supplied with stable, voltage-compliant power.

2. Install the dedicated control software on the operation computer (ensure compatibility with the system version). After launching the software, complete essential basic settings as prompted, including system time synchronization, network connection configuration (to enable remote functions), and default language selection.

3. Locate and click the "Device Management" icon on the software homepage, select the "Add New Device" option. Input the thermal spraying equipment’s unique information (such as device model, serial number, and IP address), then configure process-specific parameters (e.g., spraying pressure limits, temperature control ranges) based on the actual production requirements of the equipment.

2. Equipment Monitoring & Operation Control

1. Access the system’s "Real-Time Monitoring" interface to view the current status of all connected thermal spraying equipment (displayed as "Running", "Standby", "Fault", or "Offline") and key operational data (including real-time spraying temperature, material flow rate, energy consumption, and working duration).

2. From the equipment list on the left side of the interface, select the device that needs operation. Use the remote control panel to start/stop the equipment, and adjust core operating parameters (e.g., spray gun-workpiece distance, coating delivery speed) in real time—ensure parameter changes are saved after adjustment.

3. Navigate to the "Task Scheduling" module, import or manually set the thermal spraying process flow, then build task sequences. Define the start/end order of multiple devices and their collaboration rules (e.g., sequential spraying of different parts), and activate the "Auto-Execute" function to initiate multi-equipment collaborative work.

3. Data Management & Analytical Application

1. The system automatically archives all operational data of thermal spraying equipment, including daily operation records, production output statistics, and abnormal event logs. Users can filter data by time period (e.g., daily/weekly), equipment ID, or task type for query, and export the required data in common formats like Excel or PDF for report filing.

2. Enable the "Data Analysis" function—select the analysis dimension (e.g., equipment efficiency, energy consumption, or production yield), and the system will generate visual charts (such as line graphs for efficiency trends, pie charts for energy distribution) and detailed analytical reports. These results can be used to identify production bottlenecks and support data-driven optimization decisions.

4. System Maintenance & Security Management

1. Conduct regular system maintenance: Check for software update notifications monthly, and install the latest system versions and hardware drivers (e.g., communication card drivers, sensor drivers) to fix potential bugs and improve compatibility.

2. Set up user security permissions: Enter the "User Management" section, create user roles (e.g., administrator, operator, viewer), and assign specific operation rights (e.g., administrators have full access to parameter modification and permission settings; operators only have equipment control rights) based on job responsibilities to prevent unauthorized operations.

3. Handle equipment faults: When the system triggers an alarm (indicated by a red alert icon and sound prompt), click "Alarm Details" to view the fault description (e.g., "abnormal temperature rise", "communication interruption") and preliminary troubleshooting suggestions. For simple faults, follow the guidelines to resolve; for complex faults (e.g., system crash, hardware failure), use the "Remote Assistance" function to submit a fault report to the technical support team.

Q: Can Zhengzhou Lijia centralized control system realize the simultaneous execution of different tasks of multiple devices?

Answer: Yes, the centralized control system can allow multiple devices to perform different tasks at the same time according to the preset programs and task arrangements, so as to achieve collaborative operation and improve production efficiency.

Q: Does the system have a real-time data backup function?

Answer: Yes, the system has a real-time data backup function to ensure that important information such as equipment operation data and operation records will not be lost, and can prevent data loss caused by unexpected circumstances.

Q: Is the software upgrade of the system free of charge?

A: Some important security updates and feature optimization patches for the system are usually provided free of charge. However, if it is a major version upgrade, a certain fee may be charged according to the specific situation, and we will inform customers of the relevant fees and upgrade content in advance.