The system is a turnkey project, involving a large number of equipment, through the centralized control system, can help customers easily control the various facilities of the spraying system.

It can realize online monitoring, switching of various equipment, motion control, and safety interlock control;
It helps users to achieve efficient spraying operations, ensure the quality of coatings, and also improve the efficiency of use, and the safety of operators is also guaranteed.

Functional technical parameters:

1.  power switch control cabinet
2. sets of built-in centralized control system
Control mode: PLC automatic control
Touch screen size: 10 inches

Spraying booth control console function:

Function: spraying room fan control, start, stop, operation monitoring, fault stop gun
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Functions of the integrated control console of the blasting room:

Function: Blasting room fan control, start, stop, operation monitoring, fault stop gun
Function: Sandblasting machine control, start, stop
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Application Scope & Operation Guide for Zhengzhou Lijia Centralized Control System

Application Scope

Product Operation Guide

1. Initial System Setup

1. Connect the centralized control system host to the thermal spraying equipment. Confirm that all connecting cables (data cables, power cables) are securely connected and that the power supply is stable and normal.

2. Install the supporting control software on the operation computer. After launching the software, follow the on-screen prompts to complete basic configurations (e.g., system language, network parameters, time synchronization).

3. Click the "Device Management" module in the software interface, select "Add Device," enter the thermal spraying equipment’s unique identifier (e.g., device code, IP address), and configure process-related parameters (e.g., spraying pressure range, temperature thresholds) according to production needs.

2. Equipment Monitoring & Operation

1. On the system’s main monitoring interface, view real-time status of connected thermal spraying equipment (e.g., running, idle, fault) and key operating data (e.g., temperature, pressure, spraying speed) at a glance.

2. Select the target equipment from the device list, use the remote control function to start/stop the equipment, and adjust operating parameters (e.g., modify spray gun flow rate, adjust workpiece conveying speed) in real time.

3. Based on the thermal spraying process requirements, build task sequences (e.g., "preheating → spraying → cooling") in the system, and set up multi-equipment collaboration logic to realize automated joint operation of multiple devices.

3. Data Management & Analysis

1. The system automatically records all operating data of the thermal spraying equipment (e.g., operation duration, production output, fault logs). Users can query historical data by time period, and export data files (in Excel/PDF format) as needed.

2. Use the system’s built-in data analysis function to generate visual charts (e.g., equipment utilization rate curve, energy consumption trend graph) and statistical reports. These data results can assist managers in optimizing production processes and scheduling plans.

4. System Maintenance & Security

1. Perform regular maintenance: Update the system software and hardware drivers (e.g., network card drivers, equipment communication drivers) according to the manufacturer’s prompts to ensure stable system operation.

2. Configure user authority: Enter the "User Management" module, set multi-level permissions (e.g., administrator, operator, viewer), and assign corresponding operation permissions to different personnel to prevent misoperation.

3. Fault handling: When the system triggers an alarm (e.g., equipment pressure abnormal), check the fault cause according to the alarm description (displayed in the "Fault Alert" module). For simple faults, troubleshoot as per the system’s suggested solutions; for complex faults, contact technical support for assistance.

Q: Can Zhengzhou Lijia centralized control system realize the simultaneous execution of different tasks of multiple devices?

Answer: Yes, the centralized control system can allow multiple devices to perform different tasks at the same time according to the preset programs and task arrangements, so as to achieve collaborative operation and improve production efficiency.

Q: Does the system have a real-time data backup function?

Answer: Yes, the system has a real-time data backup function to ensure that important information such as equipment operation data and operation records will not be lost, and can prevent data loss caused by unexpected circumstances.

Q: Is the software upgrade of the system free of charge?

A: Some important security updates and feature optimization patches for the system are usually provided free of charge. However, if it is a major version upgrade, a certain fee may be charged according to the specific situation, and we will inform customers of the relevant fees and upgrade content in advance.