The system is a turnkey project, involving a large number of equipment, through the centralized control system, can help customers easily control the various facilities of the spraying system.

It can realize online monitoring, switching of various equipment, motion control, and safety interlock control;
It helps users to achieve efficient spraying operations, ensure the quality of coatings, and also improve the efficiency of use, and the safety of operators is also guaranteed.

Functional technical parameters:

1.  power switch control cabinet
2. sets of built-in centralized control system
Control mode: PLC automatic control
Touch screen size: 10 inches

Spraying booth control console function:

Function: spraying room fan control, start, stop, operation monitoring, fault stop gun
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Functions of the integrated control console of the blasting room:

Function: Blasting room fan control, start, stop, operation monitoring, fault stop gun
Function: Sandblasting machine control, start, stop
Functions: turntable start, stop, operation monitoring, safety interlock control, fault stop gun
Function: Manipulator control, start, stop, operation monitoring, safety interlock control, fault stop gun

Application Scope & Operation Guide for Zhengzhou Lijia Centralized Control System

Application Scope

Product Operation Guide

1. Initial System Setup

1. Connect the centralized control system host to the target thermal spraying equipment. Thoroughly check that all data cables, power cables, and signal connections are secure (no looseness or damage) and confirm that the host and equipment receive stable power that meets voltage specifications.

2. Install the system’s dedicated control software on the operation computer (ensure the computer’s operating system is compatible with the software version). After launching the software, follow the on-screen prompts to complete basic configuration, such as synchronizing the system time with the factory clock, setting up network parameters (to enable remote monitoring and control), and selecting the preferred operation language.

3. On the software’s main interface, click the "Device Management" module, then select "Add Device". Enter the unique identification information of the thermal spraying equipment (e.g., device model, serial number, and communication IP address), and configure process-specific parameters (such as spraying pressure thresholds, temperature control ranges, and material flow limits) based on the equipment’s actual production tasks.

2. Equipment Monitoring & Operation

1. Access the "Real-Time Monitoring" page of the system to view the operational status of all connected thermal spraying equipment (clearly marked as "Running", "Standby", "Fault", or "Offline") and key operational data (including real-time spraying temperature, coating flow rate, energy consumption, and cumulative working hours).

2. From the equipment list on the left side of the interface, select the target device that requires operation. Use the system’s remote control panel to start/stop the equipment and adjust critical operating parameters (e.g., spray gun distance from the workpiece, coating delivery speed, and spray angle). After adjusting parameters, click "Save Settings" to ensure the changes take effect.

3. Enter the "Task Scheduling" section, import the pre-designed thermal spraying process flow (or manually edit the process steps), and build task sequences. Define the collaboration logic between multiple devices (e.g., the order of spraying different parts and the interval between equipment startup) and activate the "Collaborative Execution" function to enable automated multi-equipment operation.

3. Data Management & Analysis

1. The system automatically collects and stores all operational data of the thermal spraying equipment, including daily operation logs, production output statistics, and records of abnormal events. Users can filter data by time (e.g., daily, weekly, or monthly), equipment ID, or task type to query specific information, and export the required data in common formats (such as Excel or PDF) for archive management or report preparation.

2. Enable the system’s "Data Analysis" function, select the desired analysis dimension (e.g., equipment operational efficiency, energy consumption per unit product, or production yield), and the system will automatically generate visual charts (such as trend line graphs for efficiency changes, bar charts for energy consumption comparison) and detailed analytical reports. These outputs help managers identify production bottlenecks and support data-driven optimization decisions.

4. System Maintenance & Security

1. Perform regular system maintenance: Check for software update reminders on the system homepage monthly, and install the latest system versions and hardware drivers (e.g., drivers for communication modules and sensors) to fix known issues and enhance system compatibility and stability.

2. Configure user security permissions: Enter the "User Management" module, create user roles (such as system administrator, equipment operator, and data viewer), and assign operation permissions based on job responsibilities (e.g., administrators can modify system parameters and manage user accounts; operators only have permission to control equipment and view basic data) to prevent unauthorized operations.

3. Troubleshoot equipment faults: When the system issues an alarm (indicated by a red alert icon and an audible prompt), click "Alarm Details" to view the fault description (e.g., "spraying temperature exceeds the limit", "communication failure with the device") and recommended preliminary solutions. Resolve simple faults according to the guidelines; for complex faults (e.g., system crash, hardware damage), use the "Fault Assistance" function to submit a detailed fault report to the technical support team for further handling.

Q: Can Zhengzhou Lijia centralized control system realize the simultaneous execution of different tasks of multiple devices?

Answer: Yes, the centralized control system can allow multiple devices to perform different tasks at the same time according to the preset programs and task arrangements, so as to achieve collaborative operation and improve production efficiency.

Q: Does the system have a real-time data backup function?

Answer: Yes, the system has a real-time data backup function to ensure that important information such as equipment operation data and operation records will not be lost, and can prevent data loss caused by unexpected circumstances.

Q: Is the software upgrade of the system free of charge?

A: Some important security updates and feature optimization patches for the system are usually provided free of charge. However, if it is a major version upgrade, a certain fee may be charged according to the specific situation, and we will inform customers of the relevant fees and upgrade content in advance.