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C-1000 Powder Feeder

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Zhengzhou Lijia C-1000 powder feeder originated from Zhengzhou and was carefully developed by Lijia Thermal Spraying Machinery Co., Ltd.

It has a unique reversible vibration design and has won the national patent. The powder feeding cylinder can rotate 180 degrees, which is convenient and labor-saving for powder filling and changing, and is also convenient for precise flow control, reducing waste and improving efficiency. With the electric vibration and intelligent control system, the vibration amplitude and frequency can be adjusted in real time according to the working conditions to ensure the uniform output of the powder and the uniformity of the coating.

The powder feeder has excellent conveying strength, can stably and accurately convey 20 - 200 μm thermal spray powder, such as metal and ceramic powder, the powder feeding volume and powder tray speed can be adjusted, and the repeatability is up to ±2%, providing a reliable powder source for the preparation of high-quality thermal spray coatings.

Its structure is simple, modular, easy to maintain and repair, the powder is turned over by the barrel body, the powder barrel is single-barrel, and the powder gas can be nitrogen or argon.

With a wide range of applications, the thermal spraying industry can show its talents, coatings, plastics, food and other fields can also show their style, with strong versatility, which can help enterprises improve efficiency and optimize product quality.

Product Advantage

1. Innovative design: Patented reversible vibration design, 180-degree rotation of the powder feeding cylinder, convenient powder filling and replacement, precise flow control, reducing waste and improving efficiency.

2. Intelligent powder feeding: The electric vibration cooperates with the intelligent control system to adjust the vibration amplitude and frequency in real time according to the working conditions to ensure the uniform output of powder and ensure the quality of the coating.

3. Precise conveying: It can stably and accurately convey all kinds of thermal spraying powder from 20 to 200μm, the powder feeding volume and the speed of the powder feeding tray are adjustable, and the repeatability is ±2%, which is reliable for thermal spraying.

4. Excellent structure: Modular design, easy maintenance and repair, low cost; The barrel body is turned over to clean the powder, the powder barrel is single-barrel, the powder feeding gas can be nitrogen or argon, the installed capacity is 2.5L, the coating speed is 0 - 220g, and the adaptability is strong.

C-1000 Plasma Flame Spraying System Powder Feeder

C-1000 powder feeder is a high-precision powder feeding mechanism with planetary turntable output, which is suitable for the accurate conveying of powder in thermal spraying and laser coating equipment. The internal structure of the powder feeder is provided with a unique purging self-cleaning structure, which can effectively self-clean and prevent fine powder from being mixed in the parts of the equipment, which has a very significant effect on the blockage of fine powder powder, and the coarse powder is not easy to block, and the powder feeder is maintenance-free and worry-free.

Using a small flow of nitrogen or argon as the powder feeding gas, the powder reaches the powder outlet with the rotation of the bottom powder feeding tray, and enters the spray gun together with the powder feeding gas, saving more gas than the traditional medium and high pressure powder feeder.

The biggest problem of the traditional double-barrel powder feeder is that it is very difficult to clean up the remaining powder, and it cannot be poured out, the new powder feeder we developed can make the mouth of the powder barrel flip downward, and complete the powder cleaning work in three seconds, which has been widely used in thermal spraying devices, and has become one of the latest and indispensable important devices in the thermal spraying industry, and this improvement measure has far exceeded European and American brands in terms of convenience.

The C-1000 powder feeder is mainly composed of a powder feeder body, a transparent viewing window, a bracket, and a base. The main structure is composed of tank, gas flow control box, electrical control, rotary drive, etc., and the tank is composed of turntable, powder valve, carrier gas assembly, cylinder head and other components.

Under the action of the turntable, the powder fills the groove of the disc, and is driven by the counterclockwise rotation of the continuously variable speed motor, and rotates to the blanking port with the high-precision disk. Under the pressure of the carrier gas in the tank and the negative pressure generated by the powder feeding valve, the carrier gas is successively fed into the spray gun system to complete the thermal spraying process. The amount of spraying is controlled by a stepless speed regulating motor. Accurate powder feed greatly improves the uniformity of the coating and the quality of the spray.

Pictured: C-1000 powder feeder

Features and specifications of C-1000 powder feeder

The powder feeder is a high-precision powder feeding mechanism with planetary turntable output, and the powder output is uniform.
Using small flow of nitrogen or argon as the powder feeding gas, the powder reaches the powder outlet with the rotation of the bottom powder feeding tray, and enters the spray gun together with the powder feeding gas, which saves more gas than the traditional medium and high pressure powder feeder.
Wide range of powder particle sizes.
Adopt the latest inclined structure in the world, which is convenient for cleaning the powder, and it only takes 3 seconds to turn over the barrel body and pour out the powder

Project	Parameter
Input power supply	AC220V/2P/50Hz
Input power	0.2kw
Powder delivery method	Planetary turntable
Powder cleaning method	Barrel body flip type
Powder cylinder mode	Monotube
Self cleaning function	Yes
Volume of powder storage cylinder	2.5L
Powder feeding gas	Nitrogen or argon
Powder feeding pressure	0.1-0.6Mpa
Carrier gas flow rate	0~15L/min
Powder feeding speed	0~220g/min
Powder feeding accuracy	±2%
Powder size	5-150μm
Size weight	5204101260mm, 42kg/Pcs

Thermal spray industry: This is the main area of application for powder feeders. In the thermal spraying process, it can evenly and stably convey various thermal spraying powders, such as metal powders (such as nickel, chromium, copper, etc.), ceramic powders (such as alumina, zirconia, etc.) and cermet powders, to the gun system, providing a reliable powder supply for the formation of high-quality coatings on the surface of the workpiece, thereby improving the wear resistance, corrosion resistance, high temperature resistance and other properties of the workpiece. For example, in the aerospace field, it can be used to spray engine blades, landing gear and other components; In the field of machinery manufacturing, it can be used to spray molds, shafts and other parts.

Product Operate Guide

1. Regularly check the wear and looseness of parts, and maintain and replace them in time.

2. Stop the equipment first, cut off the power and gas, clean up and install new powder, and prevent falling parts.

3. Keep the sealing part clean and change the seal to prevent leakage.

4. Standardize the operation and do not leave the post.

5. After exhausting, close the valve and loosen the pressure, and empty it for a long time in a dry and ventilated place.

6. Change the powder and retest the amount of powder fed.